diagnostics: confirm ICP bleed-off via --crank (peak 376 psi)

Direct on-truck measurement with the verified 1446 ICP PID: peak
cranking ICP 376 psi vs the ~500 psi firing threshold.  FICM Main min
48.0 V (healthy), battery min 10.3 V (adequate).  Diagnosis empirically
confirmed: high-pressure oil bleeds off during cranking.  376 psi is
"almost there" not zero, which fits a partial leak (IPR seat / oil rail
O-rings / partial STC crack) rather than a fully blown STC fitting.

- Capture the --crank output in crank-test-2026-06-30.txt
- Add EMPIRICAL CONFIRMATION section to diagnostics README
- Update handoff "resume at the truck" to lead with physical inspection
  (IPR -> STC -> oil rail O-rings), since the OBD-side diagnosis is done

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
This commit is contained in:
2026-06-30 13:03:45 -04:00
parent 899a82e596
commit 6eb449f354
3 changed files with 82 additions and 15 deletions
+18
View File
@@ -38,6 +38,24 @@ No engine P-codes, no FICM codes, no injector codes, no CMP/CKP codes.
injector drive, cam/crank sync, and the FICM-to-injector path are all
good when the engine is turning at running RPM.
## ⭐ EMPIRICAL CONFIRMATION (2026-06-30 crank test)
Direct measurement with `--crank` and the verified `1446` ICP PID:
**Peak cranking ICP = 376 psi** — below the ~500 psi firing threshold.
Full output in [crank-test-2026-06-30.txt](crank-test-2026-06-30.txt).
This is the smoking gun. Truck cannot generate enough ICP during cranking
to open injectors → cannot fire on its own fuel → needs ether every time.
Matches the symptom-set perfectly.
Side data from the same test:
- **FICM Main min: 48.0 V** — healthy, corroborates the meter.
- **Battery min: 10.3 V** — sag but adequate.
- 376 psi is "almost there" not zero → suggests a **partial** leak
(IPR seat / oil rail O-rings / partial STC crack) rather than a
fully blown STC fitting (which would typically show sub-100 psi).
## ⭐ Key diagnostic finding: ether starts it every time
Spraying starting fluid (ether) into the intake **gets the truck to fire,
@@ -0,0 +1,36 @@
2026-06-30 -- dedicated ICP-cranking test with the new --crank monitor.
Command: python obd_reader.py --crank
===== 6.0 CRANK MONITOR ===== 00:40 1.8 Hz frame 51
crank the engine q=quit r=reset firing threshold = 500 psi
ICP [---------------------------------|------] -- psi
PEAK 376 psi BELOW 500 - keep cranking
FICM Main -- (min 48.0) [DOC] Batt 11.8V (min 10.3) RPM --
ICP trace (psi vs time, last 18 samples)
600 |
|
500 |--------------------------------------------------
|
| #######
| ##########
| ##########
| ##########
| ##########
| ###########
+--------------------------------------------------
Verdict line at exit:
Peak ICP 376 psi -- did NOT reach 500 psi -- suspect high-pressure oil bleed-off.
Headline:
* Peak ICP reached 376 psi during cranking -- below the ~500 psi
needed to physically open injectors. Truck CANNOT fire from cold
start on its own. Matches the ether-only-starts symptom exactly.
* FICM Main minimum 48.0 V -- healthy (corroborates the meter).
* Battery minimum 10.3 V -- sag but adequate.
* 376 psi is "almost there", not zero. HPOP is making real pressure,
just losing it. Suggests a partial leak -- IPR seat / oil rail
O-rings / partial STC fitting crack -- rather than a fully blown STC.